Currently Browsing: Metal Fabrication

Professional Metal Fabrications in Pensacola Florida

Professional Metal Fabrications in Pensacola Florida
Metal continues to be one of the most common of all raw materials used by industry. Human beings have been working metal for around 7000 years, ever since man discovered the means to smelt iron. As mankind’s ability to fashion and produce tools and weapons has advanced, so has his ability to form metals into any shape needed. With the onset of the Industrial Revolution, metal fabrication became central to manufacturing and the development of new engineering techniques for modern construction and the support of complex technological processes. Metal Fabrications in Pensacola Florida are central to essential industrial operations. Many of these require the production of everything from structural support members to precision machine parts. Fabrication processes in use today include shaping raw metal stock and sheet metal into new forms, templates, and turned parts. Metal is cut using power-scissors, mechanical saw blades and laser cutters to remove excess material or to subdivide plate or foil prior to other processes. Punch-and-die operations produce holes and cut-outs in plate metal. A related process, stamping, employs a die to work plate metal into various patterns and shapes. Another deformation process commonly used in the industry is bending. In this operation, a press-brake machine is employed, using a punch and die combination to pinch the metal plate to form a crease and then to bend it into shape. Modern press-brakes are run off a set of computer numerical stops (CNC) controlling the operation, with the bending and removal of scrap material accomplished in a single step. Roll forming and spinning are the common methods to form cylindrical and rounded parts for a wide variety of industrial applications. Machining involves the use of turning lathes, drills or milling machines to shape and bore solid metal blocks into complex forms. These include prototypes or working parts such as heavy industrial drilling bits and engine pistons. These and other fabrication processes are used with a wide variety of materials depending upon the specific requirements of the client, the part or form needed for particular manufacturing applications, and the specifications for material formation. Galvanized sheet metal is the most common material used in fabrication, along with aluminum and stainless steel sheet. Often, fabrication shops have these and other materials in stock to cut down on cycling times to fulfill an order. To learn more about professional Metal Fabrications in Pensacola Florida, Visit the site linked here. Be the first to like. Like...
read more

Should You Do Your Own Welding Metal Fabrication Work?

Should You Do Your Own Welding Metal Fabrication Work?
If you run a machine or welding shop, you may do a lot of different jobs for your customers. In fact, the fabrication business often requires more than one type of welding, cutting, or machining process, but this creates a problem. Should you do all of these jobs or is there a better solution for welding metal fabrication work? Carbon Steel Welding Does your business weld carbon steel? Carbon steel is one of the easiest metals to weld and it doesn’t take a lot of specialized equipment or skills. If your business concentrates on carbon steel welding, then it’s a good idea to invest in the best equipment and welders you can find. Aluminum Welding When you weld aluminum, you need special equipment and welders with experience. They must know which alloys are good for welding and which ones are best avoided. If your shop has MIG welders, they may not work well for aluminum and you’ll want to invest in TIG equipment for aluminum welding metal fabrication projects. Do you plan on welding a lot of aluminum? If so, the additional equipment may justify the investment. However, when it’s only a part-time issue, you can hire a shop specializing in work like aluminum welding. This is the most cost effective choice. Stainless Steel Welding MIG welding works best for stainless steel, so should you do this work? It depends on how much stainless steel welding you need. Yet, there’s no need to worry about stainless steel when you find the right contract welding metal fabrication. Machining Does your shop have the latest CNC machines and technology? If so, you can create precision work with minimal effort and resources. However, smaller shops and businesses with limited budgets should consider contract manufacturing companies for highly accurate machining. These shops can perform other services like laser cutting, plasma cutting, and precision sawing. Be the first to like. Like...
read more

Can MIG Welding Help Your Fabrication Business?

Can MIG Welding Help Your Fabrication Business?
If you are interested in MIG welding in Cleveland, you have a few things to learn. However, it’s not that difficult and there are many important advantages to this procedure. Let’s talk about MIG, what it means and the many benefits it provides today’s fabrication industry. What Does MIG Mean? MIG refers to metal inert gas welding. MIG welding in Cleveland differs from stick welding because the welder does not hold an electrode to the area to be welded. Instead, the electrode takes the form of a steel wire which is continually fed through the welding assembly and extrudes through the weld gun tip. The weld puddle is formed by the melted wire. It would not be hard for things from the environment to enter the weld puddle and contaminate it. This could ruin the weld. To prevent this problem, an inert gas like argon is fed through the tip and acts as a shield against contaminants. Inert gases do not connect with other elements in the air and this is why they act as a shield. In some cases, CO2 can be used for a shielding gas. Even though it is not an inert gas, CO2 methods are still commonly referred to as MIG or metal inert gas welding. Benefits When your Cleveland business utilizes MIG welding, you’ll enjoy many benefits, including: Easy to learn – the process is relatively simple and can be done with one hand. In fact, in just a few hours you could be welding. Productivity – much faster than standard stick weld techniques Clean – when you weld with metal inert gas there is no slag formed (as with stick welding). There is also minimal splatter, so cleaning up is easy. Versatile – you can use MIG on stainless steel, aluminum, copper, magnesium and many metal alloys. Be the first to like. Like...
read more

The Technology of Laser Cutters

The Technology of Laser Cutters
There is more than one way in which material, such as metal, can be cut. It can be cut with a saw or even by shearing. One efficient and precise way is with a laser cutter. A CNC laser cutter is an incredibly precise tool that follows a specific outline that has been set onto the material. The laser then melts the metal to create a perfect cut. Why Use Laser Cutters? Using laser cutters over other methods has several advantages. For one, it can create precise cuts that can be difficult with manual methods. It can also provide cuts that are more uniform as it is able to replicate the exact same cut multiple times. This can incredibly beneficial when working on complicated and large projects that require a certain level of skill. A CNC laser cutter in Cleveland will also produces cleaner edges than other methods of cutting, providing a more professional and polished look on the metal with less work. Laser cutters will also last longer as they do not wear down with use in the same way a saw does. Who Uses Laser Cutters? Laser cutters can be used to cut a wide range of materials. This can range from acrylic to wood and even cuts through metal. Because it is so precise, durable and fast, it is often used for industrial jobs. It can be a very useful tool for projects requiring a lot of detail. However, its versatility can be helpful in other industries as well. A CNC laser cutter in Cleveland can be an efficient and accurate tool in getting projects done. It is more energy efficient than a plasma cutter, while being more precise and versatile than manual methods. The straight line is follows makes it easy to create perfect and polished repeated cuts. This technology allows people to fabricate detailed and complex machinery. Be the first to like. Like...
read more