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The Advantages Of Using CNC Precision Turning Services

The Advantages Of Using CNC Precision Turning Services
There are some parts and components in any type of system, device, machine or equipment which can be developed to be close approximations to the desired shape. These parts will look identical to the human eye, but there will be slight variances that have no effect on the fit, function or performance of the part, device or system. There are also some parts and components which must be made to very precise measurements. These types of parts are often used in aerospace, energy, oil and gas, telecom and medical devices. When tight tolerances have to be maintained, the choice of CNC precision turning offers a cost-effective option with extremely high levels of accuracy throughout production. Exact Replication Original Equipment Manufacturers turn to CNC precision turning when parts have to be made to meet specific industry standards and requirements. The machining shops offer precision CNC turning services utilize the latest in technology and equipment to produce the highest quality of parts and components. Like all CNC services, the computer control over the equipment, including the speed of rotation of the workpiece and the movement of the piece in relation to the cutting tool. The cutting tool or boring tool used in CNC turning is a single point tool, and it is precisely selected to provide the specific shaping requirements for the job. The movement of the cutting tool in traversing the length of the workpiece is exactly the same with every part produced using CNC precision turning centers. This is also true for the control of the speed of rotation, when the rotation speed changes, and the depth of the cut. The result is a very precise tube or cylindrical shape with the exact shape required to extremely high tolerances. While essential in many fields, some OEMs opt for CNC precision machining services for all parts and components, resulting in a higher quality final component. Be the first to like. Like...
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Is There An Advantage In Using CNC Precision Turning Services?

Is There An Advantage In Using CNC Precision Turning Services?
In some industries, such as medical device manufacturing and aerospace parts and components, the use of CNC precision turning and machining services is a requirement. This is the only way parts and components can be produced and have the tight tolerances and exact specifications required by industry regulations and mandatory standards. However, even for parts and components no under this type of regulation, there are important benefits to consider in choosing CNC precision turning over manual turning processes. Speed of Production Using new technology and automated systems to feed raw material into the equipment and remove the finished pieces adds to both the elimination of waste as well as the speed of production. Without the need for human hands to load and position the workpiece and operated the turning machine, the production time can be shortened significantly, resulting in more parts per hour and a lower cost per unit. Better Fitting Parts Even when precision and tight tolerances are not a requirement for an industry, accurate, exact parts make fabrication much faster and easier. The fabricators and assembly staff are not constantly having to adjust for small differences between parts, making this process much faster as well. Additionally, with precision parts, there is more consistency in how moving parts will meet and operate in a system. This leads to less wear and tear from poorly machined parts and also longer life cycles for the individual part as well as the system as a whole. Repeatability All CNC precision turning requires the use of a CAD/CAM drawing. This drawing can be stored in the computer system of the machining service, ensuring all future orders will be identical to the original. This allows any OEM to have the confidence in working with a CNC machining service without any concerns about variations in precision, quality control or part tolerances between order runs. Be the first to like. Like...
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Should You Consider Wire EDM Services?

Should You Consider Wire EDM Services?
Does your business need small or intricately cut shapes for parts, logos, or other metal things? If so, a typical CNC machine service cannot produce what you need, and you may have to turn to a company offering wire EDM services. What is this kind of service and how can it benefit you? Let’s look a little closer to see. Machining with Wires Electrical discharge machining (EDM) uses the power of wires conducting electric current to cut and machine all kinds of shapes and sizes. In fact, a basic system includes water, wire, and electricity. How Can Water Be Used for Machining? If you used just any kind of water for electrical discharge machining, it wouldn’t work. Standard tap water contains so many minerals that it conducts electricity. When you purify it, you remove all these minerals. For EDM, you need water that has been purified and turned into a dielectric. Dielectrics are special kinds of insulators that have the power to conduct electric current. However, they are not true conductors or insulators. Special Wires You can’t use standard copper or aluminum wiring for wire EDM services. It uses fine wiring that feeds through the system from a spool. How Does EDM Work? The EDM process sends electricity through wiring as the metal workpiece sits in a solution of purified water. The electricity gets the wiring so hot that it can literally cut through the metal. The water is a dielectric, so it helps to intensify the sparking process. However, water is also an excellent machining coolant and also carries the cuttings away from the workpiece. Benefits Wire EDM services can cut metal shapes that normal machines cannot. You can create special gears and intricate parts with greater precision than casting. Because they can be very small, you can create precision parts for some of the smallest machinery. Be the first to like. Like...
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